High-Powered Fuel Cell give Drones a Boost

Wednesday, February 27, 2019 @ 05:02 PM gHale

Artistic representation of the pH-gradient enabled microscale bipolar interface (PMBI) created by Vijay Ramani and his lab. The two layers that make up the interface are covering the third bottom layer, which is the electrode with palladium particles on it. The submarine and drones are envisioned applications of the direct borohydride fuel cell which incorporates the PMBI.
Source: McKelvey School of Engineering

The value of drones in a safety or a physical security scenario continues to grow at a huge rate, but one of the issues holding them back is its power capabilities.

But that may soon change. A team of engineers in the McKelvey School of Engineering at Washington University in St. Louis has developed a high-power fuel cell. Led by Vijay Ramani, the Roma B. and Raymond H. Wittcoff Distinguished University Professor, the team has developed a direct borohydride fuel cell that operates at double the voltage of today’s commercial fuel cells.

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This advancement using a unique pH-gradient-enabled microscale bipolar interface (PMBI) could power a variety of transportation modes — including unmanned underwater vehicles, drones and eventually electric aircraft — at significantly lower cost.

“The pH-gradient-enabled microscale bipolar interface is at the heart of this technology,” said Ramani, also professor of energy, environmental & chemical engineering. “It allows us to run this fuel cell with liquid reactants and products in submersibles, in which neutral buoyancy is critical, while also letting us apply it in higher-power applications such as drone flight.”

The fuel cell developed at Washington University uses an acidic electrolyte at one electrode and an alkaline electrolyte at the other electrode. Typically, the acid and alkali will quickly react when brought in contact with each other. Ramani said the key breakthrough is the PMBI, which is thinner than a strand of human hair. Using membrane technology developed at the McKelvey Engineering School, the PMBI can keep the acid and alkali from mixing, forming a sharp pH gradient and enabling the successful operation of this system.

“Previous attempts to achieve this kind of acid-alkali separation were not able to synthesize and fully characterize the pH gradient across the PMBI,” said Shrihari Sankarasubramanian, a research scientist on Ramani’s team. “Using a novel electrode design in conjunction with electroanalytical techniques, we were able to unequivocally show that the acid and alkali remain separated.”

“Once the PBMI synthesized using our novel membranes was proven to work effectively, we optimized the fuel cell device and identified the best operating conditions to achieve a high-performance fuel cell,” said lead author Zhongyang Wang, a doctoral candidate in Ramani’s lab. “It has been a tremendously challenging and rewarding pathway to developing the new ion-exchange membranes that has enabled the PMBI.”



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